DWG NO. MOI-1960 · ISO 9001:2015 · REV 66

How-To Guides 

Step-by-step instructions to operate, maintain, and troubleshoot your machines — so your team runs the line with confidence and minimal downtime.

Step-by-step instructions for seamless operation

Guides built for the shop floor

Our how-to guides are written to help your operators run, maintain, and troubleshoot MOI machines effectively — simplifying operation for your team and reducing downtime by empowering you to resolve minor issues independently.

Setting Up Your Machine

A walkthrough for installation, alignment, and initial setup before your first production run.

Routine Maintenance

Day-to-day and scheduled checks that keep your equipment running at peak performance.

Troubleshooting Common Issues

Practical fixes for the most common problems — so your team can resolve minor stoppages independently.

Step-by-step guide

Machine Operation

A general operating sequence for a cigarette making, packing, and wrapping line. Always follow the detailed operation & maintenance manual supplied with your specific machine.

A

Operating the Cigarette Making Machine

Covers the tobacco feeding, cutting, rolling, and filter-attachment process.

1

Machine Preparation

  • Check raw material supply: Ensure tobacco, cigarette paper, and filters are loaded in their designated hoppers.
  • Calibrate the machine: Adjust settings for cigarette length, diameter, and rolling speed.
  • Perform pre-start inspection: Verify that moving parts, belts, and cutters are properly aligned.
2

Tobacco Processing & Paper Feeding

  • Tobacco feeding: The machine automatically pulls tobacco from the hopper.
  • Even distribution: Tobacco is spread evenly onto the cigarette paper.
  • Paper rolling & cutting: Paper wraps around the tobacco, forming the cigarette rod.
3

Filter Attachment & Cutting

  • Filter positioning: The machine attaches pre-cut filters to the cigarette rod.
  • Cigarette cutting: The rod is cut into individual cigarettes of standard size.
4

Quality Control & Output

  • Check for defects: The system inspects for misfilled or broken cigarettes.
  • Reject faulty products: Defective pieces are discarded automatically.
  • Collection in bins: Finished cigarettes are transferred to the packing section.
B

Operating the Cigarette Packing Machine

Covers the cigarette sorting, packing, and sealing process.

1

Machine Setup

  • Load cigarettes: Transfer finished cigarettes into the machine’s hopper.
  • Load packaging material: Insert pre-printed cigarette packs into the feeder.
  • Calibrate settings: Adjust pack size, sealing temperature, and folding precision.
2

Cigarette Sorting & Packing

  • Cigarette alignment: The machine arranges cigarettes into standard pack sizes (e.g. 10s or 20s per pack).
  • Insertion into packs: Cigarettes are automatically pushed into the packs.
  • Tuck & seal: Packs are folded and sealed using heat or adhesive.
3

Quality Inspection & Ejection

  • Check for open packs: Ensure all packs are properly sealed.
  • Reject defective packs: Faulty packs are automatically removed.
  • Transfer to wrapping unit: Packed cigarettes move on to the wrapping machine.
C

Operating the Wrapping & Overwrapping Machine

Covers cellophane wrapping, sealing, and batch coding.

1

Preparation & Loading

  • Load cellophane film: Insert wrapping material into the machine.
  • Adjust film cutting settings: Set the correct film size for standard cigarette packs.
2

Wrapping Process

  • Film feeding: The machine pulls film around each cigarette pack.
  • Heat sealing: The wrapping is secured using heat.
3

Batch Coding & Final Output

  • Stamp batch number: Inkjet or laser prints manufacturing details on the packs.
  • Final inspection: Ensure proper wrapping and printing alignment.
  • Stacking for distribution: Finished packs are arranged for boxing and shipping.
D

Shutdown & Maintenance Procedures

Covers safe shutdown, cleaning, and preventive maintenance.

1

Machine Shutdown

  • Stop production: Press the emergency stop or shutdown button.
  • Remove excess tobacco: Clean the hoppers to avoid clogging.
  • Unload packaging materials: Store unused cigarette paper and film properly.
2

Cleaning & Maintenance

  • Clear blockages: Remove stuck tobacco from rollers and cutters.
  • Lubricate moving parts: Apply machine oil to prevent friction damage.
  • Inspect for wear & tear: Replace worn-out belts, blades, or sensors.

Following these steps ensures smooth operation, high efficiency, and minimal waste across your cigarette-making and packing line.

Need the full operation & maintenance manual?

Every MOI machine ships with a complete, model-specific operation and maintenance manual, and our engineers provide hands-on operator training during installation. Need a copy, a troubleshooting walkthrough, or refresher training for your team? Get in touch.

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